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CONSTRUCTION PROCESS

Five-Step Construction Process — Simplified

Construction timelines vary by material: interlocking tiles are the fastest, elastic acrylic roll suits quick install-and-store scenarios, and acrylic court coating follows substrate preparation and curing schedules.

1

Requirements Survey and Project Brief

Confirm in-bounds dimensions, buffer zones, indoor/outdoor environment, number of courts, substrate type, drainage, and whether removable installation is required.

2

Design Development and Surface Selection

Choose interlocking tiles, elastic acrylic roll, or acrylic coating based on temporary, movable, or permanent court requirements; finalize colors, logos, perimeter fencing, and lighting.

3

Substrate Preparation and Material Readiness

Acrylic court coating requires a qualified C25-grade substrate; spalling, cracking, or uneven surfaces must be repaired or self-leveled first; interlocking tiles are more forgiving of hardened substrates.

4

Standardized Installation

Interlocking tiles: 1-3 days; elastic acrylic roll: 1-2 days; acrylic coating: approx. 5-7 days. Complete surface laying, coating, welding, court marking, net system, and perimeter fencing per material process.

5

Closed-Loop Inspection and Handover

Verify diagonal measurements, net height, non-volley zone (NVZ), line width, surface flatness, lighting, and accessory checklist; hand over maintenance recommendations and consumables configuration.

BY MATERIAL

Three Surface Systems — Three Different Workflows

On the same court footprint, the construction method and timeline differ significantly depending on whether you choose interlocking tiles, elastic acrylic roll, or acrylic court coating. The table below compares each phase side by side.

Phase Interlocking Court Tiles Elastic Acrylic Roll Acrylic Court Coating
Substrate RequirementsHardened flat surface; most tolerant of cracksFlat hardened base (indoor wood floor also acceptable)C25 or above concrete/asphalt; no spalling or cracking
Substrate PreparationSweep and level; localized leveling if neededSweep; repair defectsCrack repair, grinding, self-leveling if needed (3-5 days)
Surface InstallationInterlock and snap tiles; zone-color layoutRoll out, splice, and securePrimer coat → elastic reinforcement layers (2-3 passes) → textured top coat
Court MarkingNo marking needed or quick line tapeMark after installationDedicated court-marking step (approx. 12 hours)
Timeline (per court)1-3 days1-2 daysApprox. 5-7 days
Reference Price120-268 CNY/m² (subject to official quote)200-260 CNY/m² (subject to official quote)From 98 CNY/m², all-inclusive (subject to official quote)
RelocatableRemovable and relocatableRollable and storablePermanently fixed

* Prices and timelines are reference figures. Final pricing depends on substrate condition, court area, and accessory scope — subject to official quote.

ACCEPTANCE

9-Point Acceptance Checklist Before Handover

Before handing over any court, our engineers verify every item on the following checklist to ensure compliance with USA Pickleball court specifications.

① In-Bounds Dimensions

13.41×6.10 m (20×44 ft) — globally standardized, non-negotiable.

② Diagonal Verification

Both diagonals equal (approx. 14.73 m), confirming a standard rectangle.

③ Dual Net Height Check

Sideline posts: 0.914 m; center: 0.864 m.

④ Non-Volley Zone (NVZ)

2.13 m (7 ft) each side of the net; kitchen zone accurately marked.

⑤ Line Width

5.08 cm (2 inches), clear and uniform.

⑥ Surface Flatness

No delamination, spalling, or significant height variation.

⑦ Lighting (if included)

Fixture positions, illuminance, and uniformity verified per design plan.

⑧ Perimeter Fencing / Net System

Fencing and net frames securely installed and up to specification.

⑨ Accessory Checklist

Consumables and maintenance recommendations verified at court handover.

Warranty and After-Sales Support

Interlocking tiles carry warranties by product line (Standard Mige / Strong Mige: 8-year no-crushing warranty; Xingyao: 6 years); elastic acrylic roll: 3-year warranty; acrylic court coating: reference service life of 6-10 years. Post-handover support includes cleaning and maintenance guidance plus a consumables replenishment channel. Warranty details are governed by the formal contract.

See Acrylic 7-Step Detailed Process → Court Construction Guide Cost Breakdown Get Project Quote
DEFECT GALLERY

Common Defects Gallery (Cause → Remedy)

The root cause of nearly all defects is inadequate substrate preparation or rushed construction — which is exactly why LOCVIN insists on full turnkey delivery with no subcontracting chains.

DefectPrimary CauseRecommended Remedy
Surface Blistering / BubblingHigh moisture content in substrate, insufficient curing, wet-weather applicationCut out → treat substrate moisture → patch with same system; address moisture source first
Cracking (Reflective Cracks)Untreated substrate cracks, improper expansion jointsInspect substrate → repair cracks / apply reinforcement fabric → recoat
Pooling WaterInsufficient or uneven drainage slopeRe-survey slope; 1% single-direction minimum; water should drain within 3-5 minutes
Line Misalignment / BleedInaccurate layout, process issuesRe-lay lines to standard and repaint with same-system paint
Net Too High / Too LowNet posts / tension not dual-measuredDual-measure and adjust: center 0.864 m, net posts 0.914 m
Interlocking Tile Buckling / Edge LiftInsufficient expansion gap / perimeter gap, loose interlocksLeave expansion gaps per manufacturer spec; re-lock tiles
GlarePoor glare control on fixtures, incorrect pole placementSwitch to anti-glare optics; move poles to sides, behind the baseline
Color Variation / Visible SeamsApplication inconsistency, batch differencesControl batching and application technique; recoat entire zone if needed

The above represents general engineering guidance. Warranty-covered defects are handled per the formal contract.

START YOUR PROJECT

Let Our Expert Team Handle Your Court Build

Share your basic requirements and our engineers will contact you within 24 hours for a one-on-one court selection assessment and initial quote.

📞 400-6065-611 / 15067889688
yinyin@locvin.com
📍 HQ: No. 1 Xingsheng Road, Yangwan Industrial Zone, Yongjia County